Industry 4.0 perfect presentation LED bulb lamp automated assembly line

In the first half of this year, the performance of LED lighting listed companies showed a general trend.

According to the data of the High-tech Research Institute LED Research Institute (GGII), LED lighting revenues of traditional lighting listed companies such as Sunlight Lighting, Op Lighting, Foshan Lighting and NVC Lighting have generally increased by more than 30% compared with the same period of the previous year, and the gross profit margin is generally higher. It has improved in the same period last year.

Among the biggest highlights, various LED lighting listed companies have partially automated and trial production of the production line to achieve the purpose of improving production efficiency and saving labor costs.

In this context, Hyun Shuo Optoelectronics completed the development of an automated assembly line for LED bulbs in March 2016.

According to the relevant responsible, "This automated production line combines the ideas of Industry 4.0, according to customer needs, can achieve a fully automated / semi-automatic solution, the production of products with high consistency, quality and reliability; greatly improve the product's straight-through rate; Real-time inspection of the entire process minimizes material loss."

The advanced nature of the LED bulb automatic assembly line:

1. It adopts ultra-large-scale industrial CPU, which has strong processing capability and high computing speed.

2. Large program storage, can store 250,000 steps.

3. Strong communication capability, using ether CAT bus, up to 100MHz speed.

4. Networked server function, connect to the Internet, provide wireless access, intra-LAN and remotely interconnected online computer terminals, all of which can be connected to the system service after authorization confirmation, monitor all process data of the production line, and realize remote diagnosis.

5. Mobile intelligent terminals through WIFI, such as smart phones, tablets, etc., after monitoring, also monitor the entire system to achieve seamless network connection.

6. MES system access, through the large-capacity data to completely record the production process data of all production lines of the production line, to achieve digitalization and informationization of the production workshop.

7. All-round perception, digitalization, informationization, networking, and construction of CPS to adapt to Industry 4.0.

It goes without saying that the prospects for automated production lines are considerable, especially for lighting manufacturers, which are increasingly demanding cost control and increasing product quality requirements.

Some customer reviews:

1, can be customized according to customer needs specific solutions, cost-effective.

2. Automated assembly production line with high product consistency and stable quality.

3. The product has a high straight-through rate.

4, all process, real-time detection, real-time monitoring.

5, after-sales service is fast and perfect.

6. The test machine is in good condition and consider adding more production lines.

7. Rail-type transmission structure with high positioning accuracy.

8. The requirements for incoming materials are higher.

9. All process flow detection in real time can minimize material loss.

10. The modular structure of the production line, the structure of the lighting product is updated, and the equipment only needs to replace the corresponding fixture.

About Hyun Shuo Photoelectric

Shenzhen Hyun Shuo Optoelectronics Technology Co., Ltd., established in 2010, is a national high-tech enterprise, one of the top ten technology leaders in the LED industry, a famous trademark in Guangdong Province, and a well-known brand enterprise in Shenzhen.

We are committed to providing customers with industrial automation, intelligent system solutions, such as LED splitting tape solutions, semiconductor integrated solutions, bulk patch solutions, stamping automation solutions, intelligent production system solutions.

We have won high recognition from LED packaging factories, LED lighting manufacturers and electronics manufacturers with stable, high-speed equipment and high-quality and efficient services.


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